A Swing Wheel Sorter is a material handling device used in logistics, warehouses, and distribution centers for sorting and diverting packages, parcels, or products based on specific criteria. It features a series of wheels or rollers mounted on a pivoting mechanism that can swing to direct items onto different conveyor lines or destinations.
Application Industries:
- E-commerce & Retail:
- High-volume sorting for online orders, helping to quickly direct products to packing or shipping areas.
- Automated sorting based on delivery destination or customer order specifications.
- Logistics & Warehousing:
- Sorts packages and shipments in large distribution centers, reducing manual handling and improving throughput.
- Helps in the separation of products based on size, weight, or destination for efficient dispatch.
- Postal & Courier Services:
- Used for sorting letters, parcels, and packages by postal code or delivery route, improving the efficiency of postal operations.
- Food & Beverage:
- Handles packaged products such as bottles, cans, or boxes, sorting them based on production line requirements or packaging types.
- Pharmaceutical & Healthcare:
- Used in distribution centers to sort medical supplies, pharmaceutical products, and healthcare equipment.
- Apparel & Fashion:
- Helps in sorting clothing items based on size, style, or order specifications in fashion warehouses and distribution centers.
Specification | Details |
Throughput Capacity | 5,000 – 15,000 items per hour |
Item Size Range | 100mm to 1,200mm (length) |
Weight Capacity | Up to 50 kg per item |
Sorting Mechanism | Pivoting swing wheels for multi-directional sorting (left, right, straight) |
Conveyor Belt Width | 400mm to 1,200mm |
Belt Speed | 1.5 to 3 m/s |
Sorting Accuracy | Up to 99.9% accuracy |
Detection Systems | Barcode readers, RFID scanners, Vision systems |
Frame Material | Stainless steel or powder-coated steel |
Wheel Material | High-density polyurethane or rubber |
Integration & Controls | Programmable Logic Controllers (PLC), Human-Machine Interface (HMI) |
Power Requirements | 380V/50Hz or 440V/60Hz, 5 to 10 kW |
System Length | 5 meters to 30+ meters |
Operating Noise Level | Below 70 dB |
Operating Temperature | -10°C to 50°C |
Humidity Range | 10% – 95% relative humidity |
Safety Features | Emergency stop, protective barriers, sensor-based monitoring for jams/overloads |
Optional Features | Dynamic weighing, Dimensioning systems, Custom chute design, Modular expansion |
Applications | E-commerce, Postal services, Logistics, Food & Beverage sorting |
Technical Features of Balance Wheel Sorting Machine:
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High Sorting Speed:
- Capable of processing hundreds or thousands of items per hour, making it ideal for high-throughput environments.
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Precision Sorting:
- Equipped with sensors and scanners (e.g., barcode or RFID readers) to accurately sort items based on predefined criteria like size, weight, or barcode information.
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Compact Design:
- Often has a smaller footprint compared to other sorting systems, which makes it suitable for facilities with limited space.
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Multi-Directional Sorting:
- Swing Wheel Sorters can pivot and adjust their angles, allowing products to be diverted in multiple directions, enabling flexible and multi-lane sorting.
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Low Maintenance:
- Typically designed with few moving parts, leading to lower wear and tear and reduced maintenance needs compared to more complex sorting systems.
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Energy Efficient:
- Designed to be energy efficient, with automated control systems that minimize power consumption during operation.
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Scalability:
- Can be integrated into larger conveyor systems and adapted to different sorting requirements, allowing easy scalability as the business grows.
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Modular System:
- Often constructed in modular units, enabling easy expansion or reconfiguration to meet changing needs in sorting capacities.
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Customization:
- Can be customized to handle specific types of products or packaging materials, ensuring maximum efficiency for unique industry needs.
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Smooth Handling:
- Gentle handling mechanisms that prevent damage to fragile items during the sorting process, especially useful in industries like electronics and pharmaceuticals.
Swing Wheel Sorters are an essential part of modern distribution and logistics operations, enabling faster and more efficient sorting processes.